Archive for January 2011

XS650: Copper Head Washers   Leave a comment

c1 .. copper washers

copper washers

 

 

Well. Those are pretty. Coppery.

 

Why?

 

c2 .. original rubber coated washers

original rubber coated washers

 

Rubber compresses. Hardens. Ages. Leaks.

These outside head studs are wet. Drain oil back to the crankcase.

 

 

c3 .. oil comes into the head from above...splits to each rocker...some is sprayed, the rest follows the outer head studs to the crankcase

oil comes into the head from above…splits to each rocker…some is sprayed, the rest follows the outer head studs to the crankcase

 

c4 .. machined return galleries...each outside headstud

machined return galleries…each outside headstud

 

c5 .. look like this

look like this

 

 

Copper washers on the outside head studs seal well. Allow securer torque settings.

Kits are available with 4 copper or brass washers and 4 steel ones for the 4 inside head studs.

 

c6 .. washer kit

washer kit

 

Can also use Suzuki GS750/1000 Cu washers part # 09168-10017

Or look for 22 x 10.5 x 4. Metric of course.

 

c7 .. torque sequence

torque sequence

 

 

Don’t forget torque sequence. Diagonally opposed.

Torque in sequence. And in increments.

Don’t go direct to full torque in 1 hit. Take your time.

Clean threads. A little oil. No loctite.

Set torque. Leave the top mount off. Run to warm. Retorque. Test run. Retorque. 70-100 kms. Retorque. Top mount – don’t forget it.

Failure to do this, and check occassionally, leads to cylinder leaks.

Doing this to stop cylinder head leaks? Too late. Do the job properly. New head gasket. While you’re there do the cam chain, front guide, valve seals and valve grind.

And then………

Posted January 31, 2011 by xscafe in Motor - Cases, Motor - Head, Motor - Oil

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XS650: Boardtracker   Leave a comment

Board tracks, loosely based on French velodromes, were popular in the United States in the 20’s and 30’s. Oval courses. Wooden plank surfaces.

 

 

Boardtracker 1 ..

top racer Otto Walker, one of Harley-Davidson’s first factory riders…after ww1 he started wearing a German aviators helmet and goggles when racing

 

 

The Coliseum Motordome, LA, California, opened April 8, 1910. Built with 4x2in (100x50mm) boards, banked up to 45°  (Fulford-by-the-Sea and Culver City both claimed 50°+). By 1915 there were a few tracks operating up to 2 miles (3 km). 24 in 1931.

 

 

High maintenance costs, perceived and real dangers killed them.

 

Boardtracker 2 .. 1916 Big Valve Excelsior Motorcycle Racer From Wheels Through Time museum...i dont know what this does to you-makes my blood scream

1916 Big Valve Excelsior Motorcycle Racer From Wheels Through Time museum…i dont know what this does to you-makes my blood scream

 

Reminds me of this Opel Sandracer replica  built in Opelwerk Rüsselsheim. I’ve had the luck to ride this-yes, it does go.

 

Boardtracker 3 .. opel sand racer replica...13-23 hp...over 40kmh....DM700 in 1922

opel sand racer replica…13-23 hp…over 40kmh….DM700 in 1922

 

The thrills of raw speed, banking, overtaking possibility are still suitably exploited in modern racing.

There have been a few nice replica projects documented over recent years.

A couple of examples are this Cyclone

 

Boardtracker 4 .. Cyclone

Cyclone

 

this Excelsior

 

Boardtracker 5 .. 1919 Excelsior replica

1919 Excelsior replica

 

Boardtracker 6 .. which started life as these casings

which started life as these casings

 

Boardtracker 7 .. and this picture

and this

 

 

and concepts

 

Boardtracker 8 .. like this EFI SR400 Board Tracker from Vicente Design

like this EFI SR400 Board Tracker from Vicente Design

 

here

Recently this trend has appeared across a wide range of bikes. Interesting.

The XS650 hasnt escaped.

 

Boardtracker 9 .. Metalhead

Metalhead

 

from Metalhead Cycles also here

 

Boardtracker 10 .. bryan hall from k street cycles

bryan hall from k street cycles

 

K Street Cycles

Boardtracker 11 .. fong bros

fong bros

 

the Fong Bros

 

Boardtracker 12 .. Triumph

Triumph

 

from Falcon Motorcycles

 

Boardtracker 13 .. 79 SP1000 Guzzi

79 SP1000 Guzzi

 

from Adam Nestor

 

Boardtracker 14 .. these kiwi indians are pretty cool

these kiwi indians are pretty cool

 

Kiwi Indian

Posted January 30, 2011 by xscafe in Frame - Design, XS Pics