Archive for the ‘service’ Tag

XS650: 78 Service News   Leave a comment

Found my 78 book. These are the relevant pages.

M8-019 .. EPA high altitude

M08-019

M8-023 .. 4 stroke disc brake – anti-squeal

M8-023 .. disc .. anti-squeal

M8-026A .. XS650SF 79 service data

M8-026A … XS650SF 79 service news

M8-029 .. special tools

M8-030A .. XS650SF tubeless tyres

M8-032 .. XS650F/SF/2F additional pre-delivery service

M8-040 … XS650F 79

M8-040 … XS650F 79

Posted November 2, 2012 by xscafe in Manual - Service/Parts News

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XS650: XS1 XS2 TX650 TX650A Service Manual 1970-1974   Leave a comment

XS1 – XS1B – XS2 – TX650 – TX650A Manual 1970-74

 

Yamaha Service Manual 1970 – 1974, pages 0-50

Introduction……………………………………………………………………………..1

Chapter 1: Engine

  • A: Removing Engine from Frame…………………………………………10
  • B: Installing Engine in Frame………………………………………………13
  • C: Engine Disassembly Notes………………………………………………13
  • D: Cylinder Head Cover (Disassembly)………………………………..14
  • E: Cylinder Head……………………………………………………………….20
  • F: Cylinder and Piston Assembly…………………………………………33
  • G: Primary Case………………………………………………………………..41

Yamaha Service Manual 1970 – 1974, pages 51-100

  • H: Alternator Case Cover………………………………………………….51
  • I: Crankcases…………………………………………………………………..53
  • J: Service Checks/Adjustments………………………………………..64

Chapter 2: Fuel System

  • A: Petcock………………………………………………………………………..66
  • B: Carburetor…………………………………………………………………..66
  • C: Air Filter………………………………………………………………………78

Chapter 3: Frame

  • A: Seat Removal……………………………………………………………….79
  • B: Voltage Regulator Removal……………………………………………79
  • C: Battery Box Removal……………………………………………………79
  • D: Secondary Ignition Coil Removal……………………………………79
  • E: Front Forks…………………………………………………………………81
  • F: Rear Suspension………………………………………………………….86
  • G: Wheels……………………………………………………………………….87
  • H: Front Wheel………………………………………………………………..91
  • I: Rear Wheel………………………………………………………………….94
  • J: Drive Chain………………………………………………………………….97

Chapter 4: Electrical

  • A: Battery……………………………………………………………………….99

Yamaha Service Manual 1970 – 1974, pages 101-150

  • B: Main Switch……………………………………………………………….101
  • C: Charging Circuit…………………………………………………………102
  • D: Ignition Breaker Points………………………………………………110
  • E: Advance Assembly……………………………………………………..112
  • F: Condensor………………………………………………………………….113
  • G: Ignition Coil……………………………………………………………….114
  • H: Spark Plug…………………………………………………………………114
  • I: Setting Ignition Timing………………………………………………..115
  • J: Lighting Circuit……………………………………………………………117

XS2 TX650 Supplement………………………………………………….120

Yamaha Service Manual 1970 – 1974, pages 151-188

XS2 TX650 Supplement……………………………………………………151

TX650 Parts Supplement…………………………………………………153

TX650A Supplement…………………………………………………………158

Appendices

  • A: Cleaning and Storage…………………………………………………….171
  • B: Troubleshooting……………………………………………………………173
  • C: XS Series Pertinent Parts and Service Bulletins……………….176

When I converted this to pdf’s I didn’t pay attention to the page divisions. I will do it again at some stage in separate chapters.

Posted January 14, 2012 by xscafe in Manual - Workshop

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XS650: 71 Service News   Leave a comment

Service News from 1971. XS1 XS1B XS2.

259/1 … gearbox spacing

259/2 … gearbox spacing

259/3 … gearbox spacing

259/4 … gearbox spacing

262 … exhaust pipe obstruction

264 … yamaha sealants

267 … XS1B ignition timing change

272/1 … universal crankshaft installation tool

272/2 … universal crankshaft installation tool

272/3 … universal crankshaft installation tool

275 … XS1 XS1B cylinder sleeve installation

278 … XS2 disc brake lever adjustment

281/1 … XS2 battery cable setup

281/2 … cable routing – tacho, speedo

283/1 … XS2 frame and engine nrs

283/2 … XS2 paint codes

285/1 … XS1 XS1B XS2 primary drive lash

285/2 … XS1 XS1B XS2 primary drive lash

Posted October 31, 2011 by xscafe in Manual - Service/Parts News

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XS650: XS750 Service Bulletins   Leave a comment

I see someone was looking for M79-031. Service bulletin for XS750E and SE – shift mechanism adjustment.  For those who are interested, some time over the next wek or so I will post the Bulletins  for both twin, TX750 and triple XS750 models up to 81. Need a little time to sort them out and convert to jpeg or pdf.

Ok. Here we go. XS750 triple cylinder. 1976 – 1979. Became the XS850 for 1980-81.

  • ’76 XS750C
  • ’77 XS750D + 2D
  •  ’78 XS750E + SE
  • ’79 XS750F + SF

Look here for the Bulletins. Below is a list of contents …

  • M6-018A-1 … XS750D ’76 Service Data, 2 pages.
  • M6-018A-2 … Engine and Driveline Lubrication
  • M6-020 … XS750D Clutch Boss Nut Replacement
  • M6-030-1 … XS750D Special Tools
  • M6-030-2
  • M6-031-1 … XS750D Parts List Corrections
  • M6-031-2
  • M6-031-3
  • M6-031-4
  • M6-033 … XS750D Set-up Tuning for Best Performance
  • M6-036 … XS750D Installation of Instruments
  • M6-039A-1 … XS750D Driveline Cushion Modification
  • M6-039A-2
  • M6-039A-3
  • M6-039A-4
  • M6-043 … XS750D Front Wheel Set-up
  • M6-044-1 … XS500C/D and XS7850D Cylinder Seal Size and Selection
  • M6-044-2
  • M6-047-1 … XS500C and XS750D Eliminating Excessive Brake Drag
  • M6-047-2
  • M6-063-1 … XS750-2D Service Data
  • M6-063-2
  • M7-011 … XS750D, XS750-2D Special Tools
  • M7-013 … XS750D, XS750-2D Special Accessory Notice
  • M7-022 … XS750D, XS750-2D Oil Sump Modifications and Oil Quantity Changes
  • M7-023-1 … XS650D, XS750D, XS750-2D Changes to Splining of Transmission Gears and Axles
  • M7-023-2
  • M7-029 … XS750D, XS750-2D Driveline Modifications
  • M7-038A-1 … XS750E 1978 Service Data
  • M7-038A-2
  • M7-050 … XS750 Bearing Housing Modification
  • M7-051 … XS750-2D, XS750E Middle Drive Bearing Modification
  • M7-054-1 … XS750E Additional Pre-delivery Services
  • M7-054-2
  • M7-061 … XS750E Defective Rectifier/Regulator Unit
  • M7-073-1 … XS750E 1978 Service Data
  • M7-073-2
  • M7-074 … Shaft Drive Model: RearHub Lubrication XS750, XS1100
  • M
  • M  … I cant find the 1978 Bulletins – will post when found
  • M
  • M79-015-1 … XS750D, XS750-2D Float Pin Repair Kit
  • M79-015-2
  • M79-016-1 … XS750E, SE, F, SF Oil Consumption Diagnosis and Repair
  • M79-016-2
  • M79-016-3
  • M79-024-1 … XS400F, XS750F, SF, XS1100F, SF Conrod Numbering
  • M79-024-2
  • M79-030 … Multi-cylinder 4-strokes: Carb Synchronization
  • M79-031-1 … XS750E, SE Shift Mechanism Adjustment
  • M79-031-2
  • M80-022-1 … XS400, XS650, XS750 Factory Modification Campaign
  • M80-022-2
  • M80-022-3
  • M80-022-4
  • M80-022-5

Posted September 15, 2011 by xscafe in Manual - Service/Parts News

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XS650: 76 Service News   Leave a comment

Wasn’t really a lot happening back then. Still, I’ve pulled these out of the collection. Specifically XS650 and general Yamaha related.

M6-005-2 … XS650C Technical publications

M6-025-1 … interchangeability of tachos/speedometers

M6-025-2 … interchangeability of tachos/speedos

M6-028 … headlight damper and collar … general

M6-040 … cylinder head cover (tappet inspection)

M6-045-1 … XS650D parts list corrections

M6-045-2 … XS650D parts list corrections

M6-045-3 … XS650D parts list corrections

M6-052 … XS650D service data

Posted September 2, 2011 by xscafe in Manual - Service/Parts News

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XS650: Shell Service Guide   Leave a comment

Shell Marketing getting in on the action. 11/75.

 

shell service guide

 

XS500 … XS650

 

XS650 shell service guide

XS650: XS650SJ Service Manual   Leave a comment

Link to more manuals.

XS650SJ/SK manual

 

XS650SJ Manual Chapter 1

  • General Information

XS650SJ Manual Chapter 2  Periodic Inspection

  • Intro
  • Engine
  • Chassis
  • Electrical

XS650SJ Manual Chapter 3  Engine Overhaul

  • Removal
  • Disassembly
  • Inspection and Repair
  • Assembly and Adjustment

XS650SJ Manual Chapter 4  Carburetion

XS650SJ Manual Chapter 5  Chassis

  • Front Wheel
  • Rear Wheel
  • Front Brake
  • Front Fork
  • Steering Head
  • Swing Arm
  • Cables and Fitting

XS650SJ Manual Chapter 6  Electrical

  • Starter
  • Charging
  • Ignition
  • Lighting
  • Signals

XS650SJ Manual Chapter 7  Appendices

Posted April 26, 2011 by xscafe in Manual - Workshop

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