Archive for April 2011

XS650: XS650SJ Service Manual   Leave a comment

Link to more manuals.

XS650SJ/SK manual

 

XS650SJ Manual Chapter 1

  • General Information

XS650SJ Manual Chapter 2  Periodic Inspection

  • Intro
  • Engine
  • Chassis
  • Electrical

XS650SJ Manual Chapter 3  Engine Overhaul

  • Removal
  • Disassembly
  • Inspection and Repair
  • Assembly and Adjustment

XS650SJ Manual Chapter 4  Carburetion

XS650SJ Manual Chapter 5  Chassis

  • Front Wheel
  • Rear Wheel
  • Front Brake
  • Front Fork
  • Steering Head
  • Swing Arm
  • Cables and Fitting

XS650SJ Manual Chapter 6  Electrical

  • Starter
  • Charging
  • Ignition
  • Lighting
  • Signals

XS650SJ Manual Chapter 7  Appendices

Posted April 26, 2011 by xscafe in Manual - Workshop

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XS650: Other Manuals   Leave a comment

Got a lot of use out of these too…

SRX6 Workshop Manual

SRX600 Owners manual

Yamaha_XS360_400_Service_manual

Yamaha XT500 SR500 Service Manual

Posted April 20, 2011 by xscafe in Manual - Workshop

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XS650: XS650B Service Manual   1 comment

XS650B Service Manual

 

XS650B Manual Chapter 1

XS650B Manual Chapter 2

  •  2.1  Valve Adjustment
  •  2.2  Cam Chain Adjustment
  •  2.3  Clutch Adjustment
  •  2.4  Carburetor
  •  2.5  Shift Adjustment
  •  2.6  Rear Brake and Stop Light Adjustment
  •  2.7  Service Checks / Adjustments

XS650B Manual Chapter 3 part 1

  •   3.1  Clutch
  •   3.2  Kick Axle Assembly
  •   3.3  Change Shaft Assembly
  •   3.4  Lubrication
  •   3.5  Removing Engine from Frame

XS650B Manual Chapter 3 part 2

  •   3.6  Cylinder Head
  •   3.7  Cylinder and Piston Assembly
  •   3.8  Crankcases
  •   3.9  Transmission

XS650B Manual Chapter 4

  • 4.1  Petcock
  • 4.2  Carburetor

XS650B Manual Chapter 5 Part 1

  • 5.1  Front Wheel
  • 5.2  Disassembly
  • 5.3  Inspection
  • 5.4  Assembly and Adjustment

XS650B Manual Chapter 5 Part 2

  • 5.5    Wheels
  • 5.6    Replacing Wheel Bearings
  • 5.7    Front Forks
  • 5.8    Steering Head
  • 5.9    Swingarm
  • 5.10  Rear Suspension
  • 5.11  Rear Wheel
  • 5.12  Drive Train
  • 5.13  Brake Shoes
  • 5.14  Brake Drum

XS650B Manual Chapter 6

  • 6.1    Electric Start
  • 6.2    Regulator
  • 6.3    Rectifier
  • 6.4    Rotor-AC Generator
  • 6.5    Stator-AC Generator
  • 6.6    Troubleshooting
  • 6.7    Spark Plug
  • 6.8    Main Switch
  • 6.9    Lighting Circuit
  • 6.10  Battery

XS650B Manual Chapter 7

  • 7.1  No Start or Difficult to Start
  • 7.2  Poor Idle and/or Low Speed Performance
  • 7.3  Poor Mid-range and High Speed Performance

Posted April 20, 2011 by xscafe in Manual - Workshop

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XS650: Titanic   1 comment

Riding this unsinkable keynesian economic wave reminds me of this song. Gimme some of that four hundred n’ ninety-seven n’ a half feet o’ rope and an XS650 :bike:

Posted April 16, 2011 by xscafe in Uncategorized

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XS650: Finned Covers   2 comments

I treated myself to some bling. Bike bling. Bright, shiny and finned. For the generator cover insert, points cover and atu cover. They kind of but not quite match the finned cover I already had for the push side oil filter.

There is a major difference aside from the fin size and density. The oil filter cover is milled from a billet whereas the others are cast. The bloke calls himself The Greensand Foundry Engineering and Fabrications. Hails from the Emerald Isles.

The technique is as old as the hills. Green sand casting. Burt Munroe used similar techniques to build the pistons etc for his record breaking Indian. Backyard engineering at its best. There is a wealth of information on this if youre interested. At your fingertips. Literally. Search engine of your choice. Just remember it gets hot. There are noxious gases. Metal shrinks as it cools. And you must be able to remove your pattern without destroying your mould.

generator cover insert

 

and the fins

 

points and atu cover..outside

 

points and atu cover inside

 

the set including the oil filter cover

 

points cover fitted

 

generator cover insert fitted

 

motor from the left

 

the programme

 

A set of tappet covers to match would be nice.

Newly added to the range … you provide a good case …

clutch cover and oil filter finned

 

fleabay at: hardtail28-2008

or email here … chopsandbobbers@hotmail.com

Posted April 14, 2011 by xscafe in Frame - Design, Motor - Cases, Motor - Head

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XS650: 1981 Service News   Leave a comment

M81-016 … crankshaft data

M81-016-2

M81-037 … 1982 XS650SJ service data

M81-037-2

Posted April 14, 2011 by xscafe in Manual - Service/Parts News

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XS650: 1980 Service News   Leave a comment

More for 1980.

M80-002 … CO/HC emissions specs … epa

M80-002-2 … epa

M80-002-3 … epa emissions

M80-002-4 … epa emissions

M80-002-5 … epa emissions

M80-022 … factory modification campaign

M80-022-2

M80-022-3

M80-022-4

M80-022-5

M80-031 … new lock number location

M80-031-2

M80-031-3

M80-032 … oil seal replacement

M80-032-2

M80-033 … tools valve adjustment

M80-035 … 1981 XS650H service data

M80-035-2

M80-060 … 1981 XS650SH service data

M80-060-2

M80-081 … 17 character VIN

M80-081-2

M80-081-3

Posted April 13, 2011 by xscafe in Manual - Service/Parts News

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